Alfa 147 SQ build- Pioneer, Brax, JBL GTI, HAt Se, Crown - Car Audio | DiyMobileAudio.com | Car Stereo Forum

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Old 09-09-2014   #1
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Default Alfa 147 SQ build- Pioneer, Brax, JBL GTI, HAt Se, Crown

Starting build in Alfa Romeo 147 TS....

Equipment list

Pioneer P9 combo
Brax X2000, X2400, Crown/JBL BPX 2200.1
JBL C 660 GTI
Hybrid Audio L4 Se
Infinity EMIT
JBL W15 GTI x2 (sealed/downfiring)
Brax aniti distortion device x2, Brax IPC 1 and 2 farad
Silent coat damping materials, self adhesive neopren 1cm thich, closed cell foam 2cm thick
Cables from Esoteric Audio, DLS, Dietz, Oyaide
Distribution blocks and shit from Audison/Connection

Goal is to achive the highest possible SQ with given equipment...

I will post pics as I progress. i start with Apillars, then proceed with door panels for Bass drivers and for finish amp rack and SW enclosure

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Last edited by LBaudio; 09-10-2014 at 05:33 AM..
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Old 09-09-2014   #2
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Default Re: Alfa 147 SQ build- Pioneer, Brax, JBL GTI, HAt Se, Crown

I managed to upload old pics on my PB account.

First heres a few pics of equipment....you are all familiar with this gear, but anyways

HU P9 combo

[IMG][/IMG]





black eloxated and laser engraved face plate




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Last edited by LBaudio; 09-09-2014 at 06:41 AM..
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Old 09-09-2014   #3
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Default Re: Alfa 147 SQ build- Pioneer, Brax, JBL GTI, HAt Se, Crown

Can't see pictures but I think excellent setup
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Old 09-09-2014   #4
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Default Re: Alfa 147 SQ build- Pioneer, Brax, JBL GTI, HAt Se, Crown

amps


















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Old 09-09-2014   #5
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Default Re: Alfa 147 SQ build- Pioneer, Brax, JBL GTI, HAt Se, Crown

speakerzz


























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Old 09-09-2014   #6
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Default Re: Alfa 147 SQ build- Pioneer, Brax, JBL GTI, HAt Se, Crown

subs









Distribution blocks - everything x2





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Old 09-09-2014   #7
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Default Re: Alfa 147 SQ build- Pioneer, Brax, JBL GTI, HAt Se, Crown

DLS Ultimate Signal cables and RCA plugs -










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Old 09-09-2014   #8
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Default Re: Alfa 147 SQ build- Pioneer, Brax, JBL GTI, HAt Se, Crown

1/2 of the vehicle was deadened with SilentCoat damping material - trunk, both side panels, hatch doors.....
everywhere 2 layers, with a layer of 1 cm thick sound barrier. Still have to apply 2 cm thick closed cell foam with additional layer of Aluminium.

















Second part of damping will be applied - layed down when I get all needed speaker cables

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Old 09-09-2014   #9
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Default Re: Alfa 147 SQ build- Pioneer, Brax, JBL GTI, HAt Se, Crown

Man you sure know how to pick your components!

Fantastic set of choices, brilliant!

But what about pictures of the Italian beauty hosting all of them? it's an Alfa, show us some pics!

sub'd!!!

Subi Legacy 10: Morel+HAT CDM880&L1v1+HybridOvation 602 Sub Audison TH10 BASSO Audison VOCE AV5.1K FullDA Nexus7+SabreDAC with Audison Bit One running the show
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Old 09-09-2014   #10
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Default Re: Alfa 147 SQ build- Pioneer, Brax, JBL GTI, HAt Se, Crown

thanx man!

I'll post a few pics later

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Old 09-09-2014   #11
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Default Re: Alfa 147 SQ build- Pioneer, Brax, JBL GTI, HAt Se, Crown

Epic equipment list in for the build.
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Old 09-09-2014   #12
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Default Re: Alfa 147 SQ build- Pioneer, Brax, JBL GTI, HAt Se, Crown

Wow holly shit your gear is fantastic ! Subd can't wait for more pics !

But theseee go to 11!!!
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Old 09-10-2014   #13
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Default Re: Alfa 147 SQ build- Pioneer, Brax, JBL GTI, HAt Se, Crown

First segment of install is to prepare all needed parts to start with A-pillar fabrication for mid/high drivers. Speakers will be arranged in semi on-axis manner, according to tests this is the best solution for homogen, very wide and deep stage in this car with evenly spaced L/LC/C/RC/R. Midbass drivers will be installed in doors in sealed panels with AP membranes, but more about it later....

First I taped off dash with Aluminium self adhesive tape...it sticks quite good to all surfaces including the ones slightly greased with MaxiBrill.....after that Formula5 was applied to Alu foil ... F5 is used for demolding...nothing sticks to it




windscreen, A-pillars were also protected with Alu foil and F5....









applyed a few layers of Fiberglass with very light mix of resine to prevent fiberglass wrapping....it all ended as inspected.....no wrapping at all, me happy as a child.....lol

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Old 09-10-2014   #14
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Default Re: Alfa 147 SQ build- Pioneer, Brax, JBL GTI, HAt Se, Crown

A-pillar fabrication started with mold of dash and partly a-pillar.





Mold has been removed and cleaned up on edges, I also shaped it to desired shape

This part was sanded shaped and bonded with original A-pillar. Before that "marriage" original A-pillars were sanded with rough sandpaper 24 grit and I drilled a bounch of holes for better bond between ABS and Fiberglss part. This time I used mix of Poliester resine and filler with strands for bonding this two parts.












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Old 09-10-2014   #15
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Default Re: Alfa 147 SQ build- Pioneer, Brax, JBL GTI, HAt Se, Crown

after bonding process, I applayed 3 layers of fiberglass rowing over A-pillars to strenghten them and to have the same material for base for further fabrication to obtain the best possible bond.








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Old 09-10-2014   #16
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Default Re: Alfa 147 SQ build- Pioneer, Brax, JBL GTI, HAt Se, Crown

Because part of fiberglass that sit on the dash block ventilation I started to fab a few templates to solve this problem






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Old 09-10-2014   #17
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Default Re: Alfa 147 SQ build- Pioneer, Brax, JBL GTI, HAt Se, Crown

When I had all templates ready I first create hole on exact position on A pillar pod..... exacly where the ventilation hole on dash is located.......







Then, I created additional template for arch that will be fabricated over this ventilation hole









template was treated with Formula5 paste and when it was dry I applyed filler with strands




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Old 09-10-2014   #18
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Default Re: Alfa 147 SQ build- Pioneer, Brax, JBL GTI, HAt Se, Crown

When filler cured I removed template, sand everything and create a smoorh transitions from hole to the arch.
Then I created new template for dented part where the tweeter will be located



the final shape of the dent was cut out from Apillar









test fit with template inserted



template taped off with ALU tape and applyed Formula5, temporary glued to the a-pillar with hot glue



















After that I applied filler from the back side to strenghten everything a little bit and sanded it down...

This is where Im stuck at the moment.....I also started to test again positions for mid drivers b/c I want to have the best possible compromise between imaging/staging/depth/width of the stage...... got some issues with imaging/staging/placement.....L and Left Center are not separated enough, everything else is quite good and non problematic...

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Last edited by LBaudio; 09-10-2014 at 05:44 AM..
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Old 09-10-2014   #19
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Default Re: Alfa 147 SQ build- Pioneer, Brax, JBL GTI, HAt Se, Crown

....routering rings out of MDF for mids and optional Emits... Probably I will start build only with tweets from JBL set, and later I will do some additional testing with EMITs....

started with base for EMIT tweeters - freehand ofkorzz lol











Rings for HAT L4SE





Beauty Rings that will hide fastening screws on L4





All base rings were soaked with Poliester resine to protect them against humidity and to obtain better and stronger bond between MDF and Filler, to prevent small cracks that usually accour on the edges...






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Old 09-10-2014   #20
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Default Re: Alfa 147 SQ build- Pioneer, Brax, JBL GTI, HAt Se, Crown

nice gear and good work, more pics, more pics
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Old 09-10-2014   #21
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Default Re: Alfa 147 SQ build- Pioneer, Brax, JBL GTI, HAt Se, Crown

Looking good. In for the progress updates.


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Old 09-10-2014   #22
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Default Re: Alfa 147 SQ build- Pioneer, Brax, JBL GTI, HAt Se, Crown

Can't wait to see how your pillars turn out!

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Old 09-10-2014   #23
 
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Default Re: Alfa 147 SQ build- Pioneer, Brax, JBL GTI, HAt Se, Crown

Sub'd, my father in law lives in Maribor! Epic list of equip and lots of detail and planning!
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Old 09-10-2014   #24
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Default

Well now... that's some nice stuff you got there. Awesome fab skills

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Old 09-12-2014   #25
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Default Re: Alfa 147 SQ build- Pioneer, Brax, JBL GTI, HAt Se, Crown

@MayLegacy: .... small world, thanks for nice words. I'm known for complicate things to the max, lol

@Hanatsu....tnx man!
I'll post some pics for the weekend, stay tuned

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