I wanted to start collecting some information pertaining to speaker damage from amplifier power. While it's certainly common practice to match the rated power output from the amplifier to the power handling abilities of the speaker, it's possible to both over power and under power a speaker without issue.
Many users ask about speaker damage (failure) which I feel can be attributed to fairly specific scenarios. Often threads are created asking about using an amplifier rated for less power than the speaker, using an amplifier rated for more power than the speaker, or asking why they destroyed their speaker using less than rated power.
Under powering the driver
You will never damage a speaker by using too little power - period. Applying less power than the driver is rated for will not cause damage provided the speaker is operating within design parameters (see enclosure and crossover below).
However, many enthusiasts don't realize what happens when you have an amplifier that's driven into clipping for extended periods of time. When an amplifier runs out of clean power, either from over-driving the output stage or a lacking electrical system that's not providing proper current/voltage, bad things happen. This is often referred to as distortion, which is technically correct, however distortion doesn't hurt a speaker, either from an over-driven pre-amp section or the material - otherwise anything from Hendrix would destroy our speakers
. When an amplifier "clips" it produces more than its rated power and, if this is more than the speaker is designed to handle, may damage the speaker's voice coil. There are articles linked below that go into more technical detail, but driving an amplifier past its limits for extended periods of time is the only way a speaker can be thermally damaged with a lower powered amplifier. Of course there are variables, as clipping a 25 watt amplifier will never damage a 500 watt speaker, but a 300 watt amplifier that is heavily clipped for extended periods of time may damage that same 500 watt speaker.
Over powering the driver
While it is possible to over drive a speaker and create damage with excessive clean power, this is far less frequent than damage caused when a low powered amplifier is over driven. Due to the transient nature of music, even a high powered amplifier exceeds the driver's capabilities for very brief periods of time which doesn't cause damage. There are two scenarios that will cause damage:
Over powering the driver causing damage from exceeding the physical limits of the driver. Essentially, pushing the driver beyond what the surround and spider can handle causing physical damage or tearing of the components, or bottoming out and damaging the voice coil.
Applying too much power to the voice coil, for example a tweeter, can overheat the voice coil former and causes the adhesives to fail. This takes significant over powering for extended periods of time - while possible this isn't common.
Using the incorrect enclosure (bass/mid bass)
Technically, this is over powering the speaker as the driver is forced to operate outside the design parameters. The enclosure for a speaker is designed to control the movement of the driver and if the enclosure isn't designed correctly, specifically in a vented (ported/bass reflex) or infinite baffle enclosure, the speaker can be physically damaged if it's allowed to play below the tuning frequency. This can be alleviated with a subsonic filter to limit low frequency excursion.
Using incorrect crossover frequency
This is also a form of over powering the driver similar to using the wrong enclosure. Incorrectly applying a crossover to a driver can allow the driver to play frequencies it wasn't designed for and cause damage. This is always (almost?) related to low frequencies whether it's a tweeter playing too low, midrange playing to low or woofer playing too low (band pass or infinite baffle) and causes mechanical damage to the driver. Allowing a speaker to play above the frequencies it was designed for won't cause damage, but it will probably sound bad
.
Speaker age, physical damage and inferior amplifiers
Speakers age. Components become brittle and don't respond like they did when new - even the most well cared for speakers can suffer from age which is typically a cracking/failing surround and sometimes a sagging spider from improper storage. Additionally, a screw driver that's carelessly thrust through a speaker can cause failure. And, there's information surfacing that some high output low cost amplifiers are damaging drivers due to poor design and tolerance.
Here are a few articles - I may add more over time and invite others to contribute!
-Eric
From Focal - what typically ruins a speaker:
Why do voice-coils burn out?
From Elliot Sound Products - what happens when an amplifier clips:
sound-au.com
From Kicker - discussing different enclosure types:
www.kicker.com
Many users ask about speaker damage (failure) which I feel can be attributed to fairly specific scenarios. Often threads are created asking about using an amplifier rated for less power than the speaker, using an amplifier rated for more power than the speaker, or asking why they destroyed their speaker using less than rated power.
Under powering the driver
You will never damage a speaker by using too little power - period. Applying less power than the driver is rated for will not cause damage provided the speaker is operating within design parameters (see enclosure and crossover below).
However, many enthusiasts don't realize what happens when you have an amplifier that's driven into clipping for extended periods of time. When an amplifier runs out of clean power, either from over-driving the output stage or a lacking electrical system that's not providing proper current/voltage, bad things happen. This is often referred to as distortion, which is technically correct, however distortion doesn't hurt a speaker, either from an over-driven pre-amp section or the material - otherwise anything from Hendrix would destroy our speakers
Over powering the driver
While it is possible to over drive a speaker and create damage with excessive clean power, this is far less frequent than damage caused when a low powered amplifier is over driven. Due to the transient nature of music, even a high powered amplifier exceeds the driver's capabilities for very brief periods of time which doesn't cause damage. There are two scenarios that will cause damage:
Over powering the driver causing damage from exceeding the physical limits of the driver. Essentially, pushing the driver beyond what the surround and spider can handle causing physical damage or tearing of the components, or bottoming out and damaging the voice coil.
Applying too much power to the voice coil, for example a tweeter, can overheat the voice coil former and causes the adhesives to fail. This takes significant over powering for extended periods of time - while possible this isn't common.
Using the incorrect enclosure (bass/mid bass)
Technically, this is over powering the speaker as the driver is forced to operate outside the design parameters. The enclosure for a speaker is designed to control the movement of the driver and if the enclosure isn't designed correctly, specifically in a vented (ported/bass reflex) or infinite baffle enclosure, the speaker can be physically damaged if it's allowed to play below the tuning frequency. This can be alleviated with a subsonic filter to limit low frequency excursion.
Using incorrect crossover frequency
This is also a form of over powering the driver similar to using the wrong enclosure. Incorrectly applying a crossover to a driver can allow the driver to play frequencies it wasn't designed for and cause damage. This is always (almost?) related to low frequencies whether it's a tweeter playing too low, midrange playing to low or woofer playing too low (band pass or infinite baffle) and causes mechanical damage to the driver. Allowing a speaker to play above the frequencies it was designed for won't cause damage, but it will probably sound bad
Speaker age, physical damage and inferior amplifiers
Speakers age. Components become brittle and don't respond like they did when new - even the most well cared for speakers can suffer from age which is typically a cracking/failing surround and sometimes a sagging spider from improper storage. Additionally, a screw driver that's carelessly thrust through a speaker can cause failure. And, there's information surfacing that some high output low cost amplifiers are damaging drivers due to poor design and tolerance.
Here are a few articles - I may add more over time and invite others to contribute!
-Eric
From Focal - what typically ruins a speaker:
Why do voice-coils burn out?
From Elliot Sound Products - what happens when an amplifier clips:
Speaker Failure Analysis
ESP - The Audio Pages. An analysis of speaker driver failure with particular reference to high powered audio systems as seen in the worlds of Sound Reinforcement and Disco
From Kicker - discussing different enclosure types:
How to Build a Subwoofer Box | KICKER®
A step-by-step guide to building a speaker cabinet or subwoofer box for your Kicker speakers. Build your own box and enjoy the legendary Kicker sound!