And sealed enclosures in doors are a major PITA to make and look good.
To me this a big issue. The reason I posted pictures was so one could get an idea of the work involved. But if you look at the last picture, the pods are in an embarrassing state. You can clearly see that they are not finished and there is still more sanding and filling to do. I had and fairly thick areas of fill to get the old door pockets to match the contours of the new positioning(old pockets sat right where the pods are now located). You can also see that the cuts I made in the original door panel are not exactly correct around where the door panel meets the dash. Those errors in the cuts will need to be corrected when I start work on the door panels I actually plan to use in the car.
There is all the work to make the pods, and then there is 10x (at least) the work to make them look good. I have made the work much more difficult by using epoxy because of the 8+ hour cure time between applications. But it was the only thing that would allow me to work in lower temperatures and would also bond to the PP (polypropylene) plastic of the door pockets. Once they are finished and wrapped, they will look pretty good, but I still have work to do...
The long of the short of it is that you need either excellent fabrication skills or a tremendous amount of patience to get it right.
Takes the right vehicle to pull it off as well.
I agree to some extent. Having the right vehicle at least makes things easier. I have seen pictures of door pods that I would never use in my vehicle. Sure they probably worked as intended, and it is no slight to the fabricator, but some are just so large and obtrusive and plain ugly. Gary's car looks amazing, but a very skilled fabricator was involved. Some might be so lucky that they can hide the pod
behind the door panel, but those vehicles are rare.
BTW, my pods are tiny for my 6.5" at ~4.5L I can't imagine pods designed for a lower f3 or for 8" or larger drivers.
I totally agree with Patrick's assessment on the benefits. But again there is a huge investment in time and money to do them right. Enough warning on the effort involved?
