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Work Van IB Install

858 views 2 replies 3 participants last post by  Theslaking 
#1 ·
I picked up 13 ply Baltic Birch and used PL Premium and #10 screws to secure it to the metal partition. It's very solid compared to what it was.
I found out that my old router is, well old and dead, so my jigsaw was the choice to cut the holes in the baffle.
I have black Duratex that I'll apply to all the wood and exposed metal from the cargo side to give it a uniformed look and a tougher feel/look.
The nibbler did a decent job of the cutting the steel.
Next up, sub installation and amplifier wiring. Seal up the gaps between the cab and cargo area. Secure the partition to the pillars to minimize back and forth movement of the partition/baffle. Then the front speakers.
Hopefully I'll get more work done this weekend.

Props to all of you that do this for a living and as a hobby. It can be a PITA.
 

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