just curious who is doing this. I need to build another box and i may mount the amp to the back to clean up the final install.
If your mirrors ain't shaken uU ' ve been takeneven a well built box that does not flex to the naked eye will still vibrate more than a separate mounting location in the car, you can't argue with physics. play your system and put your hand anywhere on the outside of your box, then put it on the floor the box is on and tell me if they feel the same. anything that is mounted to the box will not only get those vibrations but all of the normal ones from the car being in motion as well. amps are full of small electrical connections that can be broken. if you have no other choice i would at least use some kind of rubber spacing between the amp and box.
so, if it's a small enclosure that has extra bracing, double-wall construction and mitered joints, and it's mounted extremely securely to the vehicle there shouldn't be an increase in failure percentages;/quote]
Very rare ^^^^
The norm ^^^large enclosures with minimal bracing and single-wall construction with butted ends probably should not be used to mount an amp on.
Well said. Also one person commented on it earlier. The plate amps found in home subs are designed as such. I would imagine precautions are taken to make sure that the amp does not fail due to parts falling out or cracked solder joints. I think that one of the biggest reasons for amp failure is indeed poor enclosure construction and mounting to the vehicle. Back in the day when I mounted my amps to the enclosure I didnt mount the enclosure itself to the car either. so it hung out back in the trunk of my 88 grand am.so, if it's a small enclosure that has extra bracing, double-wall construction and mitered joints, and it's mounted extremely securely to the vehicle there shouldn't be an increase in failure percentages;/quote]
Very rare ^^^^
The norm ^^^free to move and crash into whatever was in there. If you look at the picture you can see the cracked solder joints. But also take a look at the transformer windings. They have MINIMAL solder on them. While solder is not a good method of attaching heavy components like a transformer. But they could have put more there. I could see one of the windings comming loose and essentially blowing the amp up to the point where it wouldnt be cost effective to repair the amp. What I do to every amp that comes through is adding a few dabs of an adhesive (E3000) to the bottom of the transformer to help support it. To this one in perticular I removed the old solder and added enough new solder to enclose the hole. Also, when was the last time you hit a pothole in your house?
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I have a Kraco 8" tube that had so many hours on it the gain pot went bad and I replaced it. Its just an IC amp, I used it in rental cars and one of my own when I had no room for much else. The board was mounted 90 to the endcap, however that would be the only way they could have a cheap gain stick out the end. IIRC it was mostly mounted via an angle of aluminum that served as the heat sink. The port was under it and longer than the small board.it's not the air pressure, it's the vibration that is killing the amps.
if you've ever looked inside a Sparkomatic powered bass tube, it's a two channel chip amp running a DVC woofer and it's mounted inside the tube with the circuit board in the flow of the vent, unprotected and not really that well mounted, either.
the vibration that an amp mounted on an enclosure panel receives, is going to put momentum into the parts on the board, and set up vibrational modes in whatever frequencies the board itself is tuned to, because the board is a flexible piece that resonates at some frequencies more than others.
That's what is playing havoc with the solder joints, because as everybody knows, the solder is supposed to form the electrical junction between the board traces and the parts, not be the mechanical load bearing component!
With surface-mount technology, the loss of the leads and the greater contact area surface-wise makes it a much stronger, more reliable way to provide that load bearing component through the use of the solder, and amps that are designed this way are more durable over the long-term. I would guess that a lot of the failure rate in old school product came as a result of improper mounting and that would have been exacerbated by the sometimes lower quality of hand-soldering, although I have seen the case made that some wave-table product needed "touching up" so maybe it's variation in the parts to blame?
I don't buy the plate amp theory, I have a plate amp with the board barely mounted to the panel in perpendicular configuration, and I'm sure as I've seen plenty of plate amps with the same, that this configuration is superior in keeping vibration from affecting the parts on the board.
mounted on the flat, with risers, the board would act as a loading point for vibration to set up modal waves, but standing perpendicular to the loading inertia of the panel, the destructive forces aren't transmitted and the plate amp doesn't falter under vibrational stress.